Home > SMT Inspection machine

  • SMT Offline AOI Inspection Machine ZW 500
  • SMT Offline AOI Inspection Machine ZW 500
SMT Offline AOI Inspection Machine ZW 500SMT Offline AOI Inspection Machine ZW 500

SMT Offline AOI Inspection Machine ZW 500

  • Dimension:900*1100*1350 mm
  • PCB width:30x30-450x330mm
  • Inspection Component: 0402 chip
  • Weight:Aprox. 450kg
  • Product description: SMT Offline AOI Inspection Machine ZW 500
  • INQUIRY

SMT Offline AOI Inspection Machine ZW 500

SMT AOI machine Specification



The vector analysis algorithm and the multiple detection algorithms are combined to achieve the best detection side capability.
The full version matches multiple pieces of detection at any position.
Smart camera barcode recognition system (identifying 1D code and 2D code).
Multi-line monitoring system, all production line production status is clear at a glance.
The remote programming and debugging control functions are used together, and the software control performance is stronger.
Multifunctional high precision new algorithm new interface

Custom IPE separately assigns light sources based on current components
Users can customize the image source with simple expressions, and different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate. The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image.
Full-page detection.
Multi-piece detection function for any position of the entire PCB.
More intuitive and fast NG OK image.
The programming interface of the introduction, regardless of the PCB size, the PCB is in the visible range.
Imported servo control system
All major components are made of internationally renowned brands, with high service life and low failure rate under the premise of ensuring the running stability and motion accuracy of the equipment.
With high color reproduction effect, combined with high-resolution and high-definition optical telecentric lens, the product has high discrimination and high-definition image, providing high-definition image output for AOI equipment.

5.0M pixel-level telecentric optical lens.
Based on its unique optical properties: high resolution, ultra-wide depth of field, ultra-low distortion and unique parallel light design, it brings a qualitative leap to machine vision precision inspection.

Inspection System & Optical System

category
project
Specifications
Optical system
Camera
5 million Gigabit network color high speed camera
Resolution
10/15/20 micron/dot (optional) comes standard with 15 micron/point (corresponding to FOV: 36mm*30mm)
Optical lens
5.0M pixel telecentric lens, depth of field: 8mm - 10mm
Light source system
RGB ring multi-angle LED structure light source
Light source control system
Digital constant current controller
Image processing speed
FOV processing speed
<170 milliseconds
Movement speed
Up to 700 milliseconds
Detection speed
3500 square millimeters / second
Characteristics
IPE is an abbreviation of Image Processing Expression, which allows users to customize the image source with simple expressions. Different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate. The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image. Can detect multiple pieces anywhere in the class
operating
Graphical offline programming and debugging, accurate automatic positioning of micron, fast process, support for remote offline debugging, does not affect the normal test of equipment
Mark
Points
2 common Mark points can be selected to automatically correct the horizontal Mark
Test content
Solder paste printing
Skew, Wuxi, Shaoxi, Duoxi, Open circuit, pollution, bridging
Patch
Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, breakage, pollution, bridging, multiple pieces of IC bending foot
After reflow soldering
Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, pollution, Wuxi, Shaoxi, multi-tin, fake welding, solder ball IC bending position any position
After wave soldering
Insert needle, Wuxi, Shaoxi, Duoxi, fake solder, tin bead, tin hole, short circuit, multiple pieces in any position
Red rubber board
Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, Yijiao, multiple pieces in any position
PCB size
30 × 30 mm ~ 450 × 330 mm (can be customized according to customer requirements)
P CB thickness
0.3 mm to 6 mm
PCB warpage
≤6 mm (with fixture-assisted correction) to eliminate the effects of PCB deformation (special requirements can be customized)
Part height
The net height of ≤35mm is ≤70mm (special requirements can be customized)
Minimum part
01005 components, 0.3 mm pitch and above IC
X, Y platform
Drive device
AC servo motor system
Precise positioning
≤8 microns
Y marble platform
Precise positioning
≤6 microns
Control System
operating system
Windows8-64Bit
Computer host
I5 CPU, 8G, GPU graphics, 16G RAM, 128G solid state drive, 1TB mechanical hard drive
monitor
22-inch LCD widescreen display
Other parameters
Mechanical dimensions
90 cm × 110 cm × 135 cm (height with feet)
weight
About 450 kg
power supply
AC 220 volts ± 10%, frequency 50/60HZ, rated power 600W
Off line AOI Inspection machine Future:

1. HD image, easy for 01005 chip.

2. Full color image statistics analysis

3. Optical character recognition(OCR)

4. IC bridge analysis

5. Color analysis

6. Graphics similarity

7. Black white ratio analysis

8. Intensity analysis

9. Non linear color analysis

10. CAD data input and output

11. MPF technology, fast programming

12. Camera barcode identification(1D&2D)

13. Spare component library

14. Auto double side test

15. Auto skip test

16. SPC

17. Off line inspection system

18. NG Rate<99%, Repeat accuracy<3 pcs, False Negative<10PPM, False Positive<5000PPM.

Keywords:

AOI Machine, Offline AOI Machine, SMT  AOI Machine,PCB AOI Machine

Flason Electronic Co.,ltd provide a full smt assembly line solutions, including SMT reflow oven, wave soldering machine, pick and place machine, solder paste printer, PCB loader, PCB unloader, chip mounter, SMT AOI machine, SMT SPI machine, SMT X-Ray machine, SMT assembly line equipment, PCB production Equipment smt spare parts etc any kind SMT machines you may need, please contact us for more information: wechat whatsapp:008613691605420, Skype: flasonsmt, Email: sales@flason-smt.com

FAQ

1) This is the first time I use this kind of machine, is it easy to operate?

There is English manual or guide video that show you how to use machine.

If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.

2) If machine have any problem after I receive it, how can I do ?

Free parts send to you in machine warranty period.

If the part is less than 0.5KG, we pay the postage.

If it exceeds 0.5KG, you need to pay the postage.

3) MOQ ?

1 set machine, mixed order is also welcomed.

4) How can I buy this machine from you? ( Very easy and flexible !)

A. Consult us about this product on line or by e-mail.

B. Negotiate and confirm the final price , shipping , payment methods and other terms.

C. Send you the proforma invoice and confirm your order.

D. Make the payment according to the method put on proforma invoice.

E. We prepare for your order in terms of the proforma invoice after confirming your full payment.

And 100% quality check before shipping.

F.Send your order by air or by sea.

5)Why choose us ?

A. Gold supplier on Alibaba !

B. Trade assurance to US$54,000 !

C. Best price & Best shipping & Best service !

Contact information