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  • SMT AOI Machine ZW 800
  • SMT AOI Machine ZW 800
SMT AOI Machine ZW 800SMT AOI Machine ZW 800

SMT AOI Machine ZW 800

  • Inspection Component: 0201 chip
  • PCB size::25x25-480*330mm
  • Dimension:980*1080*1410 mm
  • Weight: 600kg
  • Product description: SMT AOI Machine ZW 800
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SMT AOI Machine ZW 800

AOI Specification:

Vector analysis algorithm, a combination of multiple detection algorithms to achieve the best detection capabilities.
The full version matches multiple pieces of detection at any position.
Support offline programming and debugging.
Multi-program, multi-board testing and automatic switching of test programs on both sides, making testing more efficient and faster.
Smart camera barcode recognition system (identifying 1D code and 2D code).
Multi-line monitoring system, all production line production status is clear at a glance.
The remote programming and debugging control functions are used together, and the software control performance is stronger.
A powerful SPC statistical analysis system.
Multifunctional new design, new algorithm, new interface
The new 800 series products intelligently meet the industrial 4.0 solution
Powerful SPC statistical analysis system
Professional SPC analysis report, the macro-commissioning of the entire production process, promote the improvement of the production line, reduce the incidence of defects, and improve production efficiency.
Test result report.
Bad statistics and pictures.
Complete line process improvement program
The whole line process improvement solution can achieve fine analysis of defects, for example, for the defects found after reflow soldering, the picture of the front of the component and the solder paste can be retrieved, and then the real cause of the defect can be analyzed, so that effective Process improvement program.
The software can not only control the defects caused by the system, but also effectively prevent the defects caused by accidental reasons, so that the process level can be raised to a new level, and the single-digit Dppm can be realized.
Feature:

1.HD image, easy for 0201 chip.

2.Full color image statistics analysis

3.Optical character recognition(OCR)

4.IC bridge analysis

5.Color analysis

6.Graphics similarity

7.Black white ratio analysis

8.Intensity analysis

9.Non linear color analysis

10.CAD data input and output

11.MPF technology, fast programming

12.Camera barcode identification(1D&2D)

13.Spare component library

14.Auto double side test

15.Auto skip test

16.SPC

17.Off line inspection system

18.NG Rate 99%, Repeat accuracy 3 pcs, False Negative 10PPM, False Positive 5000PPM


Offline programming
Off-line programming software enables complete off-line programming of all components, even for large-size ICs, can be implemented offline, without the need for host trial tuning; and can be used to debug multiple programs in real time without downtime. Update.
One person multi-machine, intelligent communication.
In the central server mode, the test information of the machine can be collected through the central control server, which facilitates the comprehensive management of production. Only one operator is required for multiple devices.
ZW-800 technical performance description

category
project
Specifications
Optical system
Camera
5 million Gigabit network color high speed camera
Resolution
10/15/20 micron/dot (optional) comes standard with 15 micron/point (corresponding to FOV: 36mm*30mm)
Optical lens
5.0M pixel telecentric lens, depth of field: 8mm - 10mm
Light source system
RGB ring multi-angle LED structure light source
Light source control system
Digital constant current controller
Software identification system
Image processing speed
FOV processing speed
<170 milliseconds
Movement speed
Up to 700 milliseconds
Detection speed
3500 square millimeters / second
Characteristics
IPE is an abbreviation of Image Processing Expression, which allows users to customize the image source with simple expressions. Different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate. The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image. Can detect multiple pieces anywhere in the class
operating
Graphical offline programming and debugging, accurate automatic positioning of micron, fast process, support for remote offline debugging, does not affect the normal test of equipment
Mark
Points
2 common Mark points can be selected to automatically correct the horizontal Mark
Test content
Printing solder paste
Skew, Wuxi, Shaoxi, Duoxi, Open circuit, pollution, bridging
Patch
Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, breakage, pollution, bridging, multiple pieces of IC bending foot
After reflow soldering
Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, pollution, Wuxi, Shaoxi, multi-tin, fake welding, solder ball IC bending position any position
After wave soldering
Insert needle, Wuxi, Shaoxi, Duoxi, fake solder, tin bead, tin hole, short circuit, multiple pieces in any position
Red rubber board
Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, Yijiao, multiple pieces in any position
computer system
PCB size
50 × 50 mm ~ 4 00 × 330 mm (can be customized according to customer requirements)
PCE thickness
0.3 mm to 6 mm
PCB warpage
≤6 mm (with fixture-assisted correction) to eliminate the effects of PCB deformation (special requirements can be customized)
Part height
The net height is ≤30 mm and the net height is ≤ 20 mm (special requirements can be customized)
Minimum part
01005 components, 0.3 mm pitch and above IC
X, Y platform
Drive device
AC servo motor system
Precise positioning
≤8 microns
Control System
operating system
Windows8-64Bit
Computer host
I5 CPU, 8G, GPU graphics, 16G RAM, 128G solid state drive, 1TB mechanical hard drive
monitor
22-inch LCD widescreen display
Other parameters
Mechanical dimensions
90 cm × 95 cm × 1 60 cm (height with feet)
weight
About 650 kg
power supply
AC 220 volts ± 10%, frequency 50/60HZ, rated power 1200 W
Keywords:

China reflow oven, pick and place machine factory,China chip mounter, SMT chip mounter Manufacturer, Lead Free Reflow Oven factory, wave soldering machine manufacturer,pick and place machine supplier.

Flason Electronic Co.,ltd provide a full smt assembly line solutions, including Lead freereflow oven, wave soldering machine, SMT pick and place machine, smt stencil printer,PCB conveyor manufacturer, PCB unloader, chip mounter, SMT AOI machine, SMT SPI machine,SMT X-Ray machine, SMT assembly line equipment, PCB production Equipment smt spare parts etc any kind SMT machines you may need, please contact us for more information: wechat whatsapp:008613691605420, Skype: flasonsmt, Email: sales@flason-smt.com

FAQ

1) This is the first time I use this kind of machine, is it easy to operate?

There is English manual or guide video that show you how to use machine.

If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.

2) If machine have any problem after I receive it, how can I do ?

Free parts send to you in machine warranty period.

If the part is less than 0.5KG, we pay the postage.

If it exceeds 0.5KG, you need to pay the postage.

3) MOQ ?

1 set machine, mixed order is also welcomed.

4) How can I buy this machine from you? ( Very easy and flexible !)

A. Consult us about this product on line or by e-mail.

B. Negotiate and confirm the final price , shipping , payment methods and other terms.

C. Send you the proforma invoice and confirm your order.

D. Make the payment according to the method put on proforma invoice.

E. We prepare for your order in terms of the proforma invoice after confirming your full payment.

And 100% quality check before shipping.

F.Send your order by air or by sea.

5)Why choose us ?

A. Gold supplier on Alibaba !

B. Trade assurance to US$54,000 !

C. Best price & Best shipping & Best service !

Contact information