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  • High Capacity DIP Production Line
High Capacity DIP Production Line

High Capacity DIP Production Line

  • SMT Assembly line
  • PCB Assembly line
  • SMT production line
  • PCB production line
  • Product description: High Capacity DIP Production Line, with high capacity Wave Soldering Machine,3 insert line, C
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High Capacity DIP Production Line

Products description:

High Capacity DIP production line is using 3-5 DIP insert lines and 1 big 4.5 meter wave soldering machine, 1 PCB unloader and 1 PCB conveyor for PCB quality inspection or assembly. High capacity output. one this high capacity DIP production line capacity is around 3000pcs (10 hour working time) 20x20cm PCB. more big capacity, you can use 2 or 3 or 5 this production lines to got even higher production capacity.

This production line use the following DIP assembly equipments:

1.DIP insertion line


this dip line/dip assembly line is to insert the components on PCB or assembly CFL .
1.Working place arranged at one side beside the conveyor.
2.Motor running ,Chain moving .
3.Our normal length is 2.4M ,one working place per 1 meter,totally 3 working places
4.Line width is about 600mm ,total height about 1800mm ,working height 740mm.
5.Materials :aluminum .
6.Suitable PCB width 35-300mm width can adjustable.
7.fix 40 W fluorescent tube per working place ,totally 3 tubes.
8.each working place install component box fixtures /boards .
9.Moving method ; Driven by motor ,PLC control ,speed 0.3-3m/min adjustable.
10. Total Power : 60W AC220V/1phase/50HZ60w
11.By connected the line to wave soldering machine with conveyer , it will automatically go to the next step for soldering .

12.Speed: 0.2-2m/min

13.Dimension:240x60x180CM

14.Weight:Approx.80Kg

Automatic Insert Line Features:
1. this machine is used for the PCB board plug-in components for the assembly, it is used in front of wave soldering machine;
2. we can add tracheal tube, gas tube and other equipments;
3. this machine is made of aluminum which sized in 40*40mm.
4. the chain conveyor is smooth and reliable.
5. we can handle the speed by stepless frequency.


2. 4.5M wave soldering machine


1. Energy-saving, lead-free application, meet with environmental protection requirement and user friendly designed
2. Automatic power system, inverter control, automatic board in-load feature.
3. Flux sprayer using transverse Japanese spray nozzle and driving by step motor. PLC controlled, accurate and reliable.
4. Preheating system uses four independent temperature control so as to ensure the excellent heat preservation, temperature uniformity, temperature accuracy in ±2ºC.
5. Titanium solder fingers, high strengthened double v-groove with tin resistant
6. Solder motor adopts imported high frequency conversion motor with independent control, stable performance.
7. Pre-heat passage with modularized design, environmental protection and safety, convenient for cleanup.
8. PID close loop controlled hot air pre-heaters
9. Timer startup feature for solder pot, solder melted in within 90 minutes.
10. With black box memory function, the machine can always store the SPC data, improve work efficiency.
11. Automatic finger cleaner equipped.
12. Intelligent monitoring and alarm system ensure the stable performance and operators’ safety.
13. Nitrogen Structure (optional): High accuracy Oxygen analyzer, Nitrogen consumption of 16m3/hr based on 1000ppm.

Model No.

Flason N450

Number of heating zones

4

Length of heating zones

2000mm

Total/steady consumption

30KW/8-11KW

Air supply

0.5MPa

Preheating style

Hot air

Preheating consumption

220V 8KW

Control method

PC +PLC

Range of temp. set-point

Room temperature---300ºC

Preheating time

About 10-15mins for setting 150ºC

Solder Application

Lead-free

Solder pot capacity

420KG

Solder pot temperature

300ºC

Solder pot material

Cast Iron Ceramic Coating

Heater consumption

380V 8KW

Solder temp. control method

PID+SSR

Wave motor consumption

1KW 220V

Wave height Control

Inverter

Solder melting time

About 180mins for setting 250ºC

PCB width

60-350mm

Product clearance

Top 120mm(option 160mm) Bottom 15mm

Conveyor speed

0-2000mm/min

Process height

750+/-20mm

Conveyor direction

L-R (R-L optional)

Conveyor Inclination

4-7 º

Process width adjustment

Auto

UPS

Option

Nitrogen structure

Option

Flux pressure/capacity

3-5 bar/6.5L

Weight

1100KG

Power Requirement

3P5W,380/220V 50Hz 63A

Dimensions

4300(L)*1400(W)*1560(H)

Keywords:

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CONTACT US

Contact: Andrey

Phone: 13691605420

Tel: 0755-85225569

Email: sales@flason-smt.com

Add: Flason Industry park Shajing Town Baoan district shenzhen China 518104